Plastic injection mold heating

When the plastic injection molding process requires the mold temperature to be above 80°C, a temperature adjustment system with heating function must be provided in the mold. In addition, thermoplastic injection molding often needs to heat the mold before molding in the cold winter, because if the weather is too cold, the molten plastic has solidified before being injected into the mold and cannot fill the entire cavity. Thermosetting molds also need heating, heat retention, and pressure retention during the molding process to solidify the raw materials, the mold processing bakelite and the dry press mold for processing Gabu epoxy resin do not have a gating system aggregate, but they need to be heated.


The heating methods of the mold include: hot water, hot oil, steam, resistance heating pipe, etc.


Water and oil heating method:

The hot water, hot oil, and steam is also used to heat the mold through the cooling channel in the mold, the mold structure and design principles are exactly the same as the cooling water channel, the use of hot water and hot oil to heat the mold requires supporting equipment, a mold temperature controller, which is widely used in injection molds, and its main functions are as follows:


1. Improving the molding efficiency of plastic parts;

2. Reducing the production of defective products;

3. Improving the appearance quality and reduce the defective of plastic parts;

4. Increasing the production speed, reduce energy consumption and save energy.


There are two types of mold temperature controllers: water and oil mold temperature controllers (see picture 1 and picture 2).


Features of water temperature controller:

1. The operating temperature range is 40-180℃, accurate to ±1℃;

2. Simple computer touch control operation;

3. Automatic venting;

4. There are display of outlet water and return water temperature;

5. Stainless steel pipes to reduce pipe resistance and rust;

6. The failure is displayed, and the maintenance does not require professionals.


 Features of oil temperature controller:

1. The temperature controller adopts touch-type internal storage, automatic calculation, accurate and reliable, and can be controlled within ±2℃, saving more than 35% of electricity;

2. Two sets of electric heating pipes can be used individually or together;

3. The heating and cooling time is fast, and the temperature is stable;

4. The electric heating pipe is made of stainless steel;

5. Perfect safety protection and failure indication system;

6. Imported high-grade components are used, and long service life;

7. Easy to operate and maintain.

图片1.png

water temperature controller 


图片2_(2).png

oil temperature controller 

Related News about USM Injection Mold
  • Water assisted injection molding introduction

    Water assisted injection molding introduction

    May 11, 2022Like the gas-assisted injection molding process, water-assisted injection molding injects a piece of plastic into the mold cavity and core firstly, and then injects water to squeeze the melt plastic...view
  • Design principles of plastic injection mold runner system

    Design principles of plastic injection mold runner system

    Jan 6, 20221. Quality first The design of the gating system has a big influence on part quality, firstly the gate should be set at the easiest part of the plastic part to be removed, and at the same time, the...view
  • Side gate of plastic injection mold runner system design

    Side gate of plastic injection mold runner system design

    Jan 23, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
  • The common fixing method of angle pin

    The common fixing method of angle pin

    May 10, 2024The angle pin is a common part of the drive slider, and the fixing and installation methods as following: 1. Pass through the mold plate directly and press the angle pin with the top plate to fix it,...view
  • Limitations of gas-assisted injection molding technology

    Limitations of gas-assisted injection molding technology

    Apr 25, 2022Gas-assisted injection molding technology has obvious advantages in thick wall thickness and pipe parts, but this technology still has many limitations, which are mainly reflected in the following...view
  • Slider designing tips 2

    Slider designing tips 2

    Nov 22, 20239. The molding parting surface of the slider molding should be made as a shut-off surface as possible, and the width of the shut-off part should be at least 8mm, and do not make a shut-off surface;...view