Plastic injection mold heating

When the plastic injection molding process requires the mold temperature to be above 80°C, a temperature adjustment system with heating function must be provided in the mold. In addition, thermoplastic injection molding often needs to heat the mold before molding in the cold winter, because if the weather is too cold, the molten plastic has solidified before being injected into the mold and cannot fill the entire cavity. Thermosetting molds also need heating, heat retention, and pressure retention during the molding process to solidify the raw materials, the mold processing bakelite and the dry press mold for processing Gabu epoxy resin do not have a gating system aggregate, but they need to be heated.


The heating methods of the mold include: hot water, hot oil, steam, resistance heating pipe, etc.


Water and oil heating method:

The hot water, hot oil, and steam is also used to heat the mold through the cooling channel in the mold, the mold structure and design principles are exactly the same as the cooling water channel, the use of hot water and hot oil to heat the mold requires supporting equipment, a mold temperature controller, which is widely used in injection molds, and its main functions are as follows:


1. Improving the molding efficiency of plastic parts;

2. Reducing the production of defective products;

3. Improving the appearance quality and reduce the defective of plastic parts;

4. Increasing the production speed, reduce energy consumption and save energy.


There are two types of mold temperature controllers: water and oil mold temperature controllers (see picture 1 and picture 2).


Features of water temperature controller:

1. The operating temperature range is 40-180℃, accurate to ±1℃;

2. Simple computer touch control operation;

3. Automatic venting;

4. There are display of outlet water and return water temperature;

5. Stainless steel pipes to reduce pipe resistance and rust;

6. The failure is displayed, and the maintenance does not require professionals.


 Features of oil temperature controller:

1. The temperature controller adopts touch-type internal storage, automatic calculation, accurate and reliable, and can be controlled within ±2℃, saving more than 35% of electricity;

2. Two sets of electric heating pipes can be used individually or together;

3. The heating and cooling time is fast, and the temperature is stable;

4. The electric heating pipe is made of stainless steel;

5. Perfect safety protection and failure indication system;

6. Imported high-grade components are used, and long service life;

7. Easy to operate and maintain.

图片1.png

water temperature controller 


图片2_(2).png

oil temperature controller 

Related News about USM Injection Mold
  • Plastic cooling factors by injection parameter

    Plastic cooling factors by injection parameter

    Feb 10, 20221. Plastic parts design: mainly for the wall thickness of plastic products. The thicker thickness of the product, the longer the cooling time. Generally speaking, the cooling time is approximately...view
  • What is Plastic Injection Mold?

    What is Plastic Injection Mold?

    Dec 27, 2021The plastic mold is used for injection molding, it is assembled with cavity, core and side slider together, with ejection system and adjustments to produce plastic products by different shapes and...view
  • The sub gate of the plastic injection mold runner system

    The sub gate of the plastic injection mold runner system

    Jan 26, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
  • Plastic part ribs desigining

    Plastic part ribs desigining

    Jan 4, 2022The ribs function: The role of ribs is to improve the strength and rigidity of the plastic parts, prevent the plastic parts from being distorted and deformed, and will not cause the appearance of the...view
  • Design standard of exhaust slot

    Design standard of exhaust slot

    Mar 3, 2022The exhaust system should ensure that the gas in the cavity is smoothly discharged, and also prevent the material from entering and exhausting channels from causing flashing of the product or blockage...view
  • Gas-assisted injection molding product defects and solutions

    Gas-assisted injection molding product defects and solutions

    Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view