Plastic injection mold heating
When the plastic injection molding process requires the mold temperature to be above 80°C, a temperature adjustment system with heating function must be provided in the mold. In addition, thermoplastic injection molding often needs to heat the mold before molding in the cold winter, because if the weather is too cold, the molten plastic has solidified before being injected into the mold and cannot fill the entire cavity. Thermosetting molds also need heating, heat retention, and pressure retention during the molding process to solidify the raw materials, the mold processing bakelite and the dry press mold for processing Gabu epoxy resin do not have a gating system aggregate, but they need to be heated.
The heating methods of the mold include: hot water, hot oil, steam, resistance heating pipe, etc.
Water and oil heating method:
The hot water, hot oil, and steam is also used to heat the mold through the cooling channel in the mold, the mold structure and design principles are exactly the same as the cooling water channel, the use of hot water and hot oil to heat the mold requires supporting equipment, a mold temperature controller, which is widely used in injection molds, and its main functions are as follows:
1. Improving the molding efficiency of plastic parts;
2. Reducing the production of defective products;
3. Improving the appearance quality and reduce the defective of plastic parts;
4. Increasing the production speed, reduce energy consumption and save energy.
There are two types of mold temperature controllers: water and oil mold temperature controllers (see picture 1 and picture 2).
Features of water temperature controller:
1. The operating temperature range is 40-180℃, accurate to ±1℃;
2. Simple computer touch control operation;
3. Automatic venting;
4. There are display of outlet water and return water temperature;
5. Stainless steel pipes to reduce pipe resistance and rust;
6. The failure is displayed, and the maintenance does not require professionals.
Features of oil temperature controller:
1. The temperature controller adopts touch-type internal storage, automatic calculation, accurate and reliable, and can be controlled within ±2℃, saving more than 35% of electricity;
2. Two sets of electric heating pipes can be used individually or together;
3. The heating and cooling time is fast, and the temperature is stable;
4. The electric heating pipe is made of stainless steel;
5. Perfect safety protection and failure indication system;
6. Imported high-grade components are used, and long service life;
7. Easy to operate and maintain.

water temperature controller
.png)
oil temperature controller

Different treatment of plastic injection mold cooling system principles
Feb 22, 2022Different treatment principle: 1. The mold temperature is different according to the different plastics, when the plastic requires the molding temperature of the mold to be ≥80°C, the mold must be...view
Design standard of exhaust slot
Mar 3, 2022The exhaust system should ensure that the gas in the cavity is smoothly discharged, and also prevent the material from entering and exhausting channels from causing flashing of the product or blockage...view
Slider spring hength and strength calculation
Apr 22, 2024Processing size: 1. ØD2=ØD+2 2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2) Spring length calculation: (refer to picture 1 for length calculation)...view
Limitations of gas-assisted injection molding technology
Apr 25, 2022Gas-assisted injection molding technology has obvious advantages in thick wall thickness and pipe parts, but this technology still has many limitations, which are mainly reflected in the following...view
Plastic injection mold runner system design points
Jan 9, 2022When designing the gating system, Firstly, we should consider making the plastic melt fill the cavity with core side quickly to reduce pressure and heat loss; secondly, it should be economically...view
Classification of side parting and core pulling mechanism
Jul 17, 2022According to the structural characteristics of plastic moulding, the side core-pulling mechanisms are divided into the following six categories: 1. The side core-pulling mechanism of "slider + guide...view
English
русский



