Gas-assisted Injection Molding Equipment

The gas-assisted equipment includes a gas-assisted control part and a nitrogen generator, it is special and seperate system of the injection molding machine, and its only interface with the injection molding machine is the injection signal connection line. After the injection molding machine transmits an injection signal injection start or screw position to the gas-assisted control unit, it starts a gas injection process, and when the next injection process starts, another injection signal is given, and another cycle starts and so on. The gas used in gas-assisted injection molding must be an inert gas (usually nitrogen), the maximum pressure of the gas is 35MPa, and the maximum pressure of the gas can be up to 70MPa, and the nitrogen purity is ≥98%. The gas-assisted control part is a device that controls the gas injection time and pressure, it has a multi-group gas circuit design that can control the gas-assisted production of multiple injection molding machines at the same time, the gas-assisted control part has a gas recovery function to reduce gas as much as possible consumption.


Gas-assisted injection molding product defects and solutions
Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view
Water assisted injection molding introduction
May 11, 2022Like the gas-assisted injection molding process, water-assisted injection molding injects a piece of plastic into the mold cavity and core firstly, and then injects water to squeeze the melt plastic...view
Slider angle designing tips
Dec 4, 20231. Normally, all the insertion slopes of the slider are not allowed to be less than 3° to prevent excessive self-locking force and scratched; 2. The angle of the locking surface must be bigger than...view
The principle of mold temperature balance in plastic mold cooling system design
Feb 21, 2022The principle of mold temperature balance: 1. Due to the complexity of the plastic parts and mold structure, it is difficult to make the temperature of the mold completely consistent, but should be...view
The main reasons for air trapping of plastic injecton mold
Mar 1, 2022During the injection molding process, the front end of the slight ribs may be air trapped and plastic burnt, and also cause the molded part may become black and carbonized. The mechanism of air...view
Different treatment of plastic injection mold cooling system principles
Feb 22, 2022Different treatment principle: 1. The mold temperature is different according to the different plastics, when the plastic requires the molding temperature of the mold to be ≥80°C, the mold must be...view
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