Gas-assisted Injection Molding Equipment

The gas-assisted equipment includes a gas-assisted control part and a nitrogen generator, it is special and seperate system of the injection molding machine, and its only interface with the injection molding machine is the injection signal connection line. After the injection molding machine transmits an injection signal injection start or screw position to the gas-assisted control unit, it starts a gas injection process, and when the next injection process starts, another injection signal is given, and another cycle starts and so on. The gas used in gas-assisted injection molding must be an inert gas (usually nitrogen), the maximum pressure of the gas is 35MPa, and the maximum pressure of the gas can be up to 70MPa, and the nitrogen purity is ≥98%. The gas-assisted control part is a device that controls the gas injection time and pressure, it has a multi-group gas circuit design that can control the gas-assisted production of multiple injection molding machines at the same time, the gas-assisted control part has a gas recovery function to reduce gas as much as possible consumption.


Design principles of plastic injection mold runner system
Jan 6, 20221. Quality first The design of the gating system has a big influence on part quality, firstly the gate should be set at the easiest part of the plastic part to be removed, and at the same time, the...view
Venting insert design of molded parts
Mar 13, 2022In the thin-walled cavity, the end of the melt flow, the bottom of the blind hole of the mold cavity, the end of the solid column of the plastic part, the bottom of the plastic part rib and screw...view
The design principle of the exhaust slot
Mar 6, 2022The exhaust system of plastic molds is also very important, if the product has air trapping or exhaust system is not suitable will have a big impact on injection molding production and product...view
Gas-assisted injection molding product defects and solutions
Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view
Banana gate of plastic injection mold runner system design
Feb 7, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
Design standard of exhaust slot
Mar 3, 2022The exhaust system should ensure that the gas in the cavity is smoothly discharged, and also prevent the material from entering and exhausting channels from causing flashing of the product or blockage...view
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