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Gas-assisted Injection Molding Equipment
The gas-assisted equipment includes a gas-assisted control part and a nitrogen generator, it is special and seperate system of the injection molding machine, and its only interface with the injection molding machine is the injection signal connection line. After the injection molding machine transmits an injection signal injection start or screw position to the gas-assisted control unit, it starts a gas injection process, and when the next injection process starts, another injection signal is given, and another cycle starts and so on. The gas used in gas-assisted injection molding must be an inert gas (usually nitrogen), the maximum pressure of the gas is 35MPa, and the maximum pressure of the gas can be up to 70MPa, and the nitrogen purity is ≥98%. The gas-assisted control part is a device that controls the gas injection time and pressure, it has a multi-group gas circuit design that can control the gas-assisted production of multiple injection molding machines at the same time, the gas-assisted control part has a gas recovery function to reduce gas as much as possible consumption.
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Gas-assisted injection molding product defects and solutions
Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view
Venting of parting surface
Mar 7, 2022The exhaust slot on the parting surface is easy to clean and processing, also not easy to be blocked, and has a good exhaust effect, it is the main area where the gas is exhausted, so the exhaust from...view
Water assisted injection molding introduction
May 11, 2022Like the gas-assisted injection molding process, water-assisted injection molding injects a piece of plastic into the mold cavity and core firstly, and then injects water to squeeze the melt plastic...view
Design principles for wall thickness of plastic products
Jan 3, 2022The principles of wall thickness design for plastic parts are as follows: 1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking...view
Gate position determination of plastic injection mold runner design system
Jan 17, 2022In the selection of gate location, the following issues should be paid attention to: 1. The gate position should be set at the maximum wall thickness of the plastic part, so that the plastic melt...view
Key points of gas-assisted injection molding process
Apr 20, 2022Gas injection parameters The gas-assisted control part is a device that controls the gas pressure in each stage, the gas-assisted parameters have only two values: gas injection time (seconds) and gas...view