Design principles for wall thickness of plastic products

The principles of wall thickness design for plastic parts are as follows:

1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);

2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:

3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;

4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);

5. When determining the wall thickness, the required strength during storage and handling must be considered;

6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;

7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;

8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.


Tags: Injection Mold | Injection Mold Supplier | Injection Mold Factory | Mold Factory | Mold Supplier | Injection Molding |
Related News about USM Injection Mold
  • The design requirements of slider wear plate

    The design requirements of slider wear plate

    Jan 2, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC; 2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);...view
  • Plastic molding shrinkage rate

    Plastic molding shrinkage rate

    Dec 30, 2021Plastic parts getting smaller by shrink, due to the temperature decrease during the molding process, and the shrinkage is expressed by the shrinkage rate, it is common plastic shrinkage rates are...view
  • Unique Solutions Mold Profile

    Unique Solutions Mold Profile

    Dec 27, 2021USM (UNIQUE SOLUTIONS MOLD LIMITED) was founded in 2012 and is located in Dongguan City, Guangdong Province, a famous mold manufacturing province in China, the plant covers an area of 3500 square...view
  • The T slot of slider and guider designing tips

    The T slot of slider and guider designing tips

    Dec 18, 20231. The T slot of slot should be designed according to the picture 1, If there is a relatively high slider, the slider T slot is not high enough which will cause the center of gravity to be unstable,...view
  • What is Called Draft Angle?

    What is Called Draft Angle?

    Dec 29, 2021The draft angle is also called demold angle and angle which is used for product removal from the mold and designed on the parting surface, the angle is called draft angle which shows in picture 1....view
  • Gas-assisted injection molding product defects and solutions

    Gas-assisted injection molding product defects and solutions

    Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view