Design principles for wall thickness of plastic products
The principles of wall thickness design for plastic parts are as follows:
1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);
2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:
3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;
4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);
5. When determining the wall thickness, the required strength during storage and handling must be considered;
6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;
7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;
8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.
_20250317090912A017.jpg)
Several common process of water-assisted injection molding introduction
May 24, 2022According to the design of the injection molding machine and the casting system, the corresponding melt-returning process of water-assisted injection molding can be roughly divided into two types: the...view
Parting surface venting of runner system
Mar 10, 2022There are a large amount of gas in the main and sub channel, these gas are discharged through the pull rod (push rod) during injection processing, a part of gas come out from exhaust slot on parting...view
Plastic cooling factors by injection parameter
Feb 10, 20221. Plastic parts design: mainly for the wall thickness of plastic products. The thicker thickness of the product, the longer the cooling time. Generally speaking, the cooling time is approximately...view
Gas-assisted Injection Molding Equipment
Apr 10, 2022The gas-assisted equipment includes a gas-assisted control part and a nitrogen generator, it is special and seperate system of the injection molding machine, and its only interface with the injection...view
Factors affecting the cooling rate of parts by injection molding
Feb 9, 2022It should be shaped by cooling to get stable plastic part after plastic filling the cavity and core side, so most injection molds need to be equipped with cooling devices to make the mold temperature...view
The design requirements of slider wear plate
Jan 2, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC; 2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);...view
English
русский



