Design principles for wall thickness of plastic products

The principles of wall thickness design for plastic parts are as follows:

1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);

2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:

3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;

4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);

5. When determining the wall thickness, the required strength during storage and handling must be considered;

6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;

7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;

8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.


Tags: Injection Mold | Injection Mold Supplier | Injection Mold Factory | Mold Factory | Mold Supplier | Injection Molding |
Related News about USM Injection Mold
  • Limitations of gas-assisted injection molding technology

    Limitations of gas-assisted injection molding technology

    Apr 25, 2022Gas-assisted injection molding technology has obvious advantages in thick wall thickness and pipe parts, but this technology still has many limitations, which are mainly reflected in the following...view
  • The main reasons for air trapping of plastic injecton mold

    The main reasons for air trapping of plastic injecton mold

    Mar 1, 2022During the injection molding process, the front end of the slight ribs may be air trapped and plastic burnt, and also cause the molded part may become black and carbonized. The mechanism of air...view
  • Slider angle designing tips

    Slider angle designing tips

    Dec 4, 20231. Normally, all the insertion slopes of the slider are not allowed to be less than 3° to prevent excessive self-locking force and scratched; 2. The angle of the locking surface must be bigger than...view
  • The design requirements of slider wear plate

    The design requirements of slider wear plate

    Jan 2, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC; 2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);...view
  • The principle of mold temperature balance in plastic mold cooling system design

    The principle of mold temperature balance in plastic mold cooling system design

    Feb 21, 2022The principle of mold temperature balance: 1. Due to the complexity of the plastic parts and mold structure, it is difficult to make the temperature of the mold completely consistent, but should be...view
  • What is Called Draft Angle?

    What is Called Draft Angle?

    Dec 29, 2021The draft angle is also called demold angle and angle which is used for product removal from the mold and designed on the parting surface, the angle is called draft angle which shows in picture 1....view