Design principles for wall thickness of plastic products

The principles of wall thickness design for plastic parts are as follows:

1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);

2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:

3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;

4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);

5. When determining the wall thickness, the required strength during storage and handling must be considered;

6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;

7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;

8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.


Tags: Injection Mold | Injection Mold Supplier | Injection Mold Factory | Mold Factory | Mold Supplier | Injection Molding |
Related News about USM Injection Mold
  • Reasons for making the exhaust system of the injection mold

    Reasons for making the exhaust system of the injection mold

    Feb 28, 2022The gas in the injection mold includes not only the air in the cavity, but also the air in the gate and the decomposition gas generated by the plastic melt, and the steam which caused by plastic in...view
  • Factors affecting the cooling rate of parts by injection molding

    Factors affecting the cooling rate of parts by injection molding

    Feb 9, 2022It should be shaped by cooling to get stable plastic part after plastic filling the cavity and core side, so most injection molds need to be equipped with cooling devices to make the mold temperature...view
  • What is Called Draft Angle?

    What is Called Draft Angle?

    Dec 29, 2021The draft angle is also called demold angle and angle which is used for product removal from the mold and designed on the parting surface, the angle is called draft angle which shows in picture 1....view
  • Plastic injection mold runner system design

    Plastic injection mold runner system design

    Jan 16, 2022The gate is the connecting part between the runner and the cavity, and is also the end part of the injection mold gating system, the molten plastic enters the cavity and core side through the gate...view
  • Plastic injection mold heating

    Plastic injection mold heating

    Feb 16, 2022When the plastic injection molding process requires the mold temperature to be above 80°C, a temperature adjustment system with heating function must be provided in the mold. In addition,...view
  • Plastic injection mold runner system design points

    Plastic injection mold runner system design points

    Jan 9, 2022When designing the gating system, Firstly, we should consider making the plastic melt fill the cavity with core side quickly to reduce pressure and heat loss; secondly, it should be economically...view