Design principles for wall thickness of plastic products
The principles of wall thickness design for plastic parts are as follows:
1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);
2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:
3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;
4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);
5. When determining the wall thickness, the required strength during storage and handling must be considered;
6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;
7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;
8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.

Plastic molding shrinkage rate
Dec 30, 2021Plastic parts getting smaller by shrink, due to the temperature decrease during the molding process, and the shrinkage is expressed by the shrinkage rate, it is common plastic shrinkage rates are...view
Design standard of exhaust slot
Mar 3, 2022The exhaust system should ensure that the gas in the cavity is smoothly discharged, and also prevent the material from entering and exhausting channels from causing flashing of the product or blockage...view
Slider spring hength and strength calculation
Apr 22, 2024Processing size: 1. ØD2=ØD+2 2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2) Spring length calculation: (refer to picture 1 for length calculation)...view
Unique Solutions Mold Profile
Dec 27, 2021USM (UNIQUE SOLUTIONS MOLD LIMITED) was founded in 2012 and is located in Dongguan City, Guangdong Province, a famous mold manufacturing province in China, the plant covers an area of 3500 square...view
The main reasons for air trapping of plastic injecton mold
Mar 1, 2022During the injection molding process, the front end of the slight ribs may be air trapped and plastic burnt, and also cause the molded part may become black and carbonized. The mechanism of air...view
Plastic injection mold runner system design
Jan 16, 2022The gate is the connecting part between the runner and the cavity, and is also the end part of the injection mold gating system, the molten plastic enters the cavity and core side through the gate...view
English
русский



