Design principles for wall thickness of plastic products
The principles of wall thickness design for plastic parts are as follows:
1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);
2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:
3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;
4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);
5. When determining the wall thickness, the required strength during storage and handling must be considered;
6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;
7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;
8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.

Design principles of plastic injection mold runner system
Jan 6, 20221. Quality first The design of the gating system has a big influence on part quality, firstly the gate should be set at the easiest part of the plastic part to be removed, and at the same time, the...view
Slider designing tips 1
Aug 3, 20221. After the slider core pulls out, the length of staying in the guide pin slot should not be less than 2/3 of the total length of the slider, for special cases, the slider slot can be partially...view
Slider spring hength and strength calculation
Apr 22, 2024Processing size: 1. ØD2=ØD+2 2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2) Spring length calculation: (refer to picture 1 for length calculation)...view
Classification of side parting and core pulling mechanism
Jul 17, 2022According to the structural characteristics of plastic moulding, the side core-pulling mechanisms are divided into the following six categories: 1. The side core-pulling mechanism of "slider + guide...view
The design requirements of slider wear plate
Jan 2, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC; 2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);...view
Design principles for wall thickness of plastic products
Jan 3, 2022The principles of wall thickness design for plastic parts are as follows: 1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking...view
English
русский



