Design principles for wall thickness of plastic products

The principles of wall thickness design for plastic parts are as follows:

1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);

2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:

3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;

4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);

5. When determining the wall thickness, the required strength during storage and handling must be considered;

6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;

7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;

8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.


Tags: Injection Mold | Injection Mold Supplier | Injection Mold Factory | Mold Factory | Mold Supplier | Injection Molding |
Related News about USM Injection Mold
  • Key points of gas-assisted injection molding process

    Key points of gas-assisted injection molding process

    Apr 20, 2022Gas injection parameters The gas-assisted control part is a device that controls the gas pressure in each stage, the gas-assisted parameters have only two values: gas injection time (seconds) and gas...view
  • Plastic molding shrinkage rate

    Plastic molding shrinkage rate

    Dec 30, 2021Plastic parts getting smaller by shrink, due to the temperature decrease during the molding process, and the shrinkage is expressed by the shrinkage rate, it is common plastic shrinkage rates are...view
  • Plastic injection mold runner system design

    Plastic injection mold runner system design

    Jan 16, 2022The gate is the connecting part between the runner and the cavity, and is also the end part of the injection mold gating system, the molten plastic enters the cavity and core side through the gate...view
  • Five Major Steps of the Injection Mold Production Process

    Five Major Steps of the Injection Mold Production Process

    Dec 9, 2021Injection mold manufacturing can be roughly divided into the following steps: Process analysis of plastic products. Before the mold design, the designer should fully analyze and study whether the...view
  • Pin-point gate of plastic injection mold runner system design

    Pin-point gate of plastic injection mold runner system design

    Jan 24, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
  • Venting of parting surface

    Venting of parting surface

    Mar 7, 2022The exhaust slot on the parting surface is easy to clean and processing, also not easy to be blocked, and has a good exhaust effect, it is the main area where the gas is exhausted, so the exhaust from...view