0769-8539-0209 / +86-15158220988
UNIQUE SOLUTIONS MOLD LIMITED
UNIQUE SOLUTIONS MOLD LIMITED
Conformal cooing channel of plastic injection mold

Conformal cooing channel of plastic injection mold

The conformal cooling gate is a new type of mold cooling gate based on 3D printing technolog, because of its processing characteristics, the conformal cooling gate can fit the shape of the product well, and the cooling gate section can be any section except the round shape.


For the conformal cooling gate mold parts manufactured by 3D printing, the cooling gate can be evenly distributed according to the product shape, thereby further reducing the molding cycle and increasing the value of the product.


图片1_(10).png


Conformal cooling principle

The cooling of plastic products during injection molding is mainly done by the mold cooling gate, but the traditional cooling gate is manufactured by machining processes such as milling machines, the gate can only be a cylindrical straight hole and cannot be completely close to the surface of the injection molded part, the cooling efficiency is low and the cooling is uneven, resulting in a long injection cycle and big product deformation.

The 3D printed conformal cooling gate can be of any shape and any cross section, by changing the shape and cross section, the conformable cooling gate can be evenly arranged to achieve a faster and more even cooling effect.


Advantage

1. According to the complexity of the shape of the injection molded part, the cooling time can be reduced by 20% to 80%;

2. According to the shape of the injection molded part, the deformation can be reduced by 15% to 90%;

3. The mold cost has increased slightly, but the overall efficiency of injection molding capacity, yield and other factors have greatly improved the final benefit;

4. The conformal cooling gate has a wide range of applications and can be used for cooling optimization of most injection molded parts.


图片2_(5).png


Manufacturing technology

Conformal cooling gate is currently mainly processed by selective laser melting (SLM) 3D printing technology and diffusion welding technology, because SLM 3D printing technology can make more complex and smooth waterway shapes and lower costs, SLM 3D printing technology is in the conformal cooling gate is more widely used.


Tags: Injection Molding | Mold Supplier | Mold Factory | Injection Mold Factory | Injection Molding Supplier | Injection Molding Factory | Injection Mold Supplier | Injection Mold |
Related News about USM Injection Mold
  • Plastic injection mold heating

    Plastic injection mold heating

    February 17, 2022When the plastic injection molding process requires the mold temperature to be above 80°C, a temperature adjustment system with heating function must be provided in the mold. In addition, thermoplast...view
  • Video of Dongguan international machine tool exhibition in 2021

    Video of Dongguan international machine tool exhibition in 2021

    December 13, 2021USM (UNIQUE SOLUTIONS MOLD LIMITED) was founded in 2012 and is located in Dongguan City, Guangdong Province, a famous mould manufacturing province in China.view
  • Side gate of plastic injection mold runner system design

    Side gate of plastic injection mold runner system design

    January 24, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
  • Parting surface venting of runner system

    Parting surface venting of runner system

    March 11, 2022There are a large amount of gas in the main and sub channel, these gas are discharged through the pull rod (push rod) during injection processing, a part of gas come out from exhaust slot on parting s...view
  • The design requirements of slider wear plate

    The design requirements of slider wear plate

    January 3, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC;2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);3...view
  • USM Blogo Opening

    USM Blogo Opening

    October 28, 2021Hello everyone! Our blog is open today, it is very glad to have the opportunity to meet you here, welcome to visit us whenever you need.view